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JIANGDONG TY395 ENGINE PARTS MANUAL
JIANGDONG TY395
ENGINE PARTS MANUAL
Fitted to: DFB 354
Contents
1. Intake And Exhaust Pipe Assembly 4
2. Cylinder Head Assembly 6
3. Cylinder Block Assembly 9
4. Camshaft Assembly 12
5. Crankshaft Flywheel Assembly 14
6. Piston Connecting Rod Assembly 16
7. Fuel Supply System. 18
8. Cooling System. 20
9.Lubrication System. 22
10. TY395B special directory lists. 24
11. TY3100B special directory lists. 24
Intake and Exhaust Assembly (Fig.1)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY295I.10.2-3 排气弯管垫片Exhaust pipe gasket 1
2 TY395I.10-2 排气支管Exhaust connecting pipe 1
3 GB5783-86 螺栓M8×25 Stud bolt M8×25 6
4 GB93-87 垫圈8 Washer 8 12
5 GB5783-86 螺栓M10×22 Stud bolt M10×22 2
6 GB93-87 垫圈10 Washer10 2
7 TY395I.10-2-4 排气弯管Exhaust pipe 1
8 GB5783-86 螺栓M8×20 Stud bolt M8×20 4
9 TY395I.10-4 进气管法兰Intake pipe flange 2
10 TY395I.10-5 进气管法兰垫片Intake pipe flange gasket 2
11 TY395IT.10.1-1NBa 进气管Intake pipe(30Ps) 1
12 TY395IT.10-1NBa 进气管Intake pipe(35Ps) 1
13 GB5783-86 螺栓M8×22 Stud bolt M8×22 6
14 TY395I.10.1-2NBa 进气接管Intake connecting pipe 1
15 进气管弯头垫片Intake pipe elbow gasket 1
Cylinder head Assembly (Fig.2)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 卡箍 Hoop assembly 1
2 TY395IT.1.2-10NB 通气管接头Ventilate pipe fittings 1
3 TY395IT.1.2-12NB 通气室盖板Ventilate room blind fiangs 1
4 GB5783-86 螺栓M8×40 Bolt M8×40 2
5 GB5783-86 螺栓M8×20 Bolt M8×20 2
6 GB859-87 垫圈8 Washer8 24
7 TY395IT.1.2-11NB 通气塞盖板垫片Ventilate the board gasket of plug livl 1
8 GB923-88 盖形螺母M8 Nut M8 4
9 GB848-85 垫圈8 Washer8 4
10 TY395.1.2-4 调整口盖Adjusting hole cover 3
11 TY395.1.2-1 气缸盖罩Cylinder head bonnet 1
12 TY395.1.2-6 定位螺钉Locating screw 1
13 TY395.1.2-2 减压轴Decompression shaft 1
14 TY395.1.2-3 减压螺钉Reduce pressure screw 3
15 GB6170-86 螺母M6 Nut M6 3
16 GB5783-86 螺栓M6×16 Bolt M6×16 1
17 GB859-87 垫圈6 Washer6 1
18 TY395.1.2-8 垫圈Washer 1
19 TY395.1.2-2 减压手柄Decompression handle 1
20 TY295I.1.3-4 扭力弹簧The spring of twisting force 1
21 GB3452.1-2 O型圈11.8×2.65 Type O rubber seal ring 11.8×2.65 1
22 SG79-84 通气管8×0.6×190 1
23 TY295I.1-25 导气管Wind pipe 1
24 TY395.1-1 气缸盖罩垫片Cylinder head bonnet gasket 1
25 TY295.1-10 摇臂轴支座I Rockshaft carrier II 3
26 TY295.1-13 摇臂轴套I Rockershaft bush I 2
27 TY295I.1.4a 呼吸器总成Respirator becomes always 1
28 TY295.1-23 气门摇臂Valve rocker arm 6
29 S195-03005 摇臂衬套Rocker arm bush 6
30 TY295.1-14 摇臂轴弹簧Rockshaft spring 3
31 GB6170-86 螺母M8 Nut M8 4
32 TY495.1-24 摇臂轴支座垫圈 Rockshaft carrier washer 3
33 TY395IT.1.2-13NB 胶管Stick pipe 1
34 GB6170-86 螺母M12 Nut M12 4
35 GB859-87 垫圈12 Washer 12 3
36 TY295.1-11 摇臂轴支座II Rockshaft carrier II 1
37 TY295.1-22 锥端紧定螺钉Screw 1
38 TY395IT.1.2-14NB 胶管定位板Stick pipe location board 1
39 TY495.1-12 摇臂轴支座固定螺钉The carrier of rockshaft fires screw 4
40 TY295.1-20 排气管垫片Exhaust pipe gasket 3
41 TY295.1.1-5 水堵φ28 Water plug φ28 3
42 S195-03011 气门导管Valve guide stem 6
43 GB899-88 螺栓AM8×80 Bolt AM8×80 4
44 TY295.1-3 气门小弹簧Valve spring(inner) 6
45 TY295.1-4 气门大弹簧Valve spring(outer) 6
46 S195-03008 气门弹簧上座Spring seat cover 6
47 S195-03007 气门锁夹Valve collects 12
48 S195-03006-1 气门间隙调整螺钉Valve clearance adjusting screw 6
49 TY495.1-23 气门杆护帽Valve cap 6
50 GB894.1-86 轴用挡圈φ16 Check ring φ16 2
51 TY295.1.2-2 摇臂轴堵塞Rockshaft plug 2
52 TY395.1.3.2-1 摇臂轴Rockshaft 1
53 TY395I.1-5 气缸盖螺栓 I Cylinder head bolt I 3
54 TY295.1-6 气缸盖螺栓II Cylinder head bolt II 11
55 GB899-88 螺栓AM8×50 Bolt AM8×50 6
56 GB859-87 垫圈8 Washer8 6
57 GB6170-86 螺母M8 Nut M8 6
58 TY395I.1.1-6 喷油器镶套Injection bush 3
59 TY295.1-8 后盖板Rear cover plate 1
60 TY295.1-7 后盖板垫片Rear cover plate gasket 1
61 TY395I.1.1-1 气缸盖Cylinder head 1
62 TY395I.1-3 电热塞接线板The wring board 1
63 TY295.1.1-4 堵塞Stopper 3
64 TY295.1-9 进气管垫片Intake pipe gasket 1
65 TY295.1.1-3 排气门座Exhaust valve seat 3
66 TY295.1-2 排气门Exhaust valve 3
67 TY295.1.1-2 进气门座Intake valve seat 3
68 TY295.1-1 进气门Intake valve 3
69 TY495.2.1-8 弹性套Spring bush 3
70 TY295.1-19 前盖板垫片Front cover plate gasket 1
71 TY395IT.1.2-15NB 下定位板Lower orientation board 1
72 GB5782-86 螺栓M8×80 Bolt M8×80 2
73 TY395I.2-6 前盖板Front cover plate 1
74 NJ-12型 水温感应塞Water temperature induction plug 1
75 TY295.2-20a 发电机调节支架Belt tightening pulley bracket 1
76 TY295.1-21 吊耳Hoisting ring 1
77 GB859-87 垫圈10 Washer 10 2
78 GB5783-86 螺栓M10×20 Bolt M10×20 2
79 PF68S19 喷油器总成Injection 3
Cylinder block Assembly (Fig.3)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 GB859-87 垫圈8 Washer8 32
2 GB5783-86 螺栓M8×16 Bolt M8×16 2
3 GB2600-80 骨架油封PG100×130×12 Oil seal PG100×130×12 1
4 TY395I.2-17 观察窗口盖板Cover of observation hole 1
5 TY395I.2-18 观察窗口盖板垫片Gasket of observation hole 1
6 GB859-87 垫圈12 Washer12 12
7 GB5783-86 螺栓M12×35 Molt M12×35 10
8 TY295.2.1-11 堵片Plug 1
9 TY295.2.1-3 凸轮轴后衬套Rear camshaft bush 1
10 TY295.2.1-2 凸轮轴中间衬套Inside camshaft bush 1
11 TY295.2-23 起动电机垫片Start generator gasket 1
12 GB5783-86 螺栓M12×35 Molt M12×35 2
13 TY395.2.1-1 气缸体Cylinder block 1
14 TY295.2-8 水封圈Water seeling ring 6
15 TY395I.2-7 气缸套Cylinder sleeve 3
16 TY395I.2-29 铭牌Date plate 1
17 GB867-86 铆钉2×6 4
18 TY395.2-6 气缸垫Cylinder head gasket 1
19 TY295.2.1-10 定位销Pin 2
20 GB5782-86 螺栓M10×110 Bolt M10×110
21 GB859-87 垫圈8 Washer8
22 TY295.2.1-5 定位销Pin 2
23 TY295.2.1-2 凸轮轴前衬套Front camshaft bush 1
24 "TY395IT.2.1-
10NB" 定位销Pin 1
25 TY395.2.1-3 整体主轴承座Main bearing cap 1
26 TY295.2-4 "前后上主轴瓦Front and rear main bearing
halfshelf(upper)" 2
27 TY295.2-5 前后下主轴瓦Front and rear main bearing halfshelf(lower) 2
28 GB5782-86 螺栓M10×110 Bolt M10×110 8
29 GB859-87 垫圈10 Washer10
30 GB3452.1-82 “O”型密封圈11.8×1.8”O”Seal ring11.8×1.8 1
31 GB3452.1-82 “O”型密封圈15×1.8”O”Seal ring15×1.8 1
32 TY495.2.1-8 弹性套Elastic sleeve 3
33 TY295.2.1-8 主轴承螺钉Main bearing cap 8
34 TY495.2.1-7 油道螺塞Oil gallery plug 6
35 TY295.2-6 中间上主轴瓦Middle main bearing halfshaft(upper) 4
36 TY295.2-7 中间下主轴瓦Middle main bearing halfshaft(lower) 4
37 GB1096-79 键10×16 1
38 GB276-82 滚动轴承203 Ball bearing 203 1
39 GB93-87 垫圈10 Washer10
40 GB1096-79 键10×34 1
41 GB5782-86 螺栓M10×110 Bolt M10×110
42 TY295IT.16-4a 液压泵传动齿轮II Hydraulic pumpp gear II 1
43 TY295.2-11 液压泵传动轴Transmission shaft of lift pump 1
44 TY295IT.2-37b 液压泵传动齿轮I Hydraulic pumpp gear I 1
45 GB894.1-86 挡圈30 Circlip30 1
46 GB276-82 滚动轴承106 Ball bearing 106 1
47 TY295.2-13 液压泵盖板垫 Gasket of lift pump 1
48 GB5782-86 螺栓M8×30 Bolt M8×30 12
49 GB5782-86 螺栓M10×95 Bolt M10×95 2
50 TY295.2-12 液压泵盖板Cover of lift pump 1
51 TY295.2-13 液压泵盖板垫片Gasket of lift pump 1
52 GB5782-86 螺栓M8×30 Bolt M10×30 2
53 TY395.2-5 气泵孔盖板Cover of air pump’s hole 1
54 TY395.2-4 气泵孔盖板垫片Gasket of air pump’s hole 1
55 TY295IT.16-2a 传动轴齿轮 Transfer axle gear 1
56 TY295IT.2-32a 传动轴Transfer axle 1
57 GB119-86 定位销5×10 Pin5×10 2
58 TY295IT.2.3 加油口盖组合件Oil filler assembly 1
59 JB2600-80 骨架油封PG45×65×12 Oil seal PG45×65×12 1
60 TY395.2-3 齿轮室盖Gear case cover 1
61 GB5782-86 螺栓M8×75 Bolt M8×75 2
62 GB5783-86 螺栓M8×30 Bolt M8×30 2
63 TY295.2-9 齿轮室盖垫片Gear case gasket 1
64 TY295.2-22 机油滤清器垫片Oil clarifier gasket 1
65 TY295IT.16-12a 液压泵垫片hydraulic pressure pump gasket 1
66 GB3452.1-2 O型圈13.2×2.65 Type O rubber seal ring 13.2×2.65 1
67 TY295IT.2-35b 发电机支架螺栓Alternator support body 1
68 CY-412 机油压力感应塞Oil pressure sensor 1
69 TY295I.2-27 发电机用衬管Eiectrical generator’s pise 1
70 GB5782-86 螺栓M10×60 Bolt M10×60 3
71 GB859-87 垫圈10 Washer10 3
72 GB5782-86 螺栓M8×55 Bolt M8×55 6
73 TY295.2-19 发电机支架Alternator support body 1
74 TY295I.2.2.2 机油标尺套管结合部Oil pressure sensor 1
75 TY295I.2.2.1 机油标尺结合件Oil level dipstick 1
76 TY295.2-1 飞轮壳Flywheel box 1
77 S195-01300A 放水开关总成Water-draining cock 1
78 TY295.2.1-4 油堵Oil stopper 7
79 TY295.2.1-10 定位销Pin10 2
80 TY295.2-3 上止推片Upper thrust piece of crankshaft 2
81 TY495.2-26 下止推片(外)Lower thrust piece of crankshaft(outer) 1
82 TY495.2-25 下止推片(内)Lower thrust piece of crankshaft(inner) 1
83 TY395.2-2 飞轮壳垫片Flywheel box gasket 1
Cainshaft Assembly (Fig.4)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY295.3-3 气门推杆Valve push rod 6
2 TY295.3-2 气门挺柱Valve tappet 6
3 TY395I.3-1 凸轮轴Camshaft 1
4 S195-02003 平键Flat key 1
5 GB5783-86 螺栓M8×16 Bolt M8×16 2
6 GB859-87 垫圈8 Washer 8 8
7 TY295.3-13 凸轮轴齿轮压板Camshaft gear holddown 1
8 TY295.3-14 凸轮轴齿轮紧定螺钉Screw 3
9 TY295.3-9 中间齿轮压板Idle gear holddown 1
10 GB5782-86 螺栓M8×40 Bolt M8×40 3
11 GB5783-86 螺栓M8×25 Bolt M8×25 3
12 TY2100II.3-10 驱动盘drive tray 1
13 TY295.3-10 喷油泵齿轮Fuel injection pump gear 1
14 TY295.3-11 喷油泵传动法兰Flange joint of fuel pump 1
15 TY295.3-7 中间齿轮轴Idle gear shaft 1
16 TY295.3-8 中间齿轮轴衬套Idle gear bush 1
17 TY295.3-5 凸轮轴止推片Thrust piece 1
18 TY295.3-6 中间齿轮Idle gear 1
19 TY295.3-4 凸轮轴齿轮Camshaft gear 1
Grandshaft-flywheel Assembly (Fig.5)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY295.4.2-7 起动爪Stating claw 1
2 TY295.4.2-8 起动爪垫圈Starting claw washer 1
3 TY395I.4.2-9 皮带轮Belt pulley 1
4 TY295IT.4.2-9a 皮带轮Belt pulley 1
5 TY295.4.2-6 止动套Bush 1
6 TY295.4.2-5 曲轴齿轮Crankshaft 1
7 TY395I.4.2-4 曲轴Crankshaft 1
8 S195-05008 曲轴平键Key 1
9 GB1567-79 键A8×5×28 Key A8×5×28 1
10 TY295.4.2-2 齿圈Flywheel gear ring 1
11 TY395I.4.2-1 飞轮Flywheel 1
12 TY295.4.2-3 飞轮螺栓Flywheel bolt 6
Piston connecting Rod Assembly (Fig.6)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY395I.4.1-1 第一道气环 Compression ring（1） 3
2 TY395I.4.1-2 第二道气环 Compression ring（2） 3
3 TY395I.4.1.1 螺旋撑簧油环 Oil scraper ring 3
4 TY395I.4.1-4 活塞 Piston 3
5 TY295.4.1-3 活塞销Piston pin 3
6 GB893-76 挡圈37 circlip 37 6
7 TY295.4.1.2-2 连杆小头衬套 Connecting small rocl bushing 3
8 TY295.4.1.2-1 连杆体 Connecting rod assembly 3
9 TY295.4.1-6 连杆轴瓦 Connecting rod bearing shell 3
10 TY295.4.1.2-3 连杆盖 Connecting rod cap 3
11 TY295.4.1.2-4 连杆螺栓 Connecting rod bolt 6
Fuel System Assembly (Fig.7)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 PF68S19 喷油器总成 Injection assy 3
2 TY395.15.1 一缸高压油管总成High pressure ipe of cylinder I 1
3 TY395.15.7 喷油器回油管总成 Injecter fuel return pipe 1
4 预热塞Hest plug 1
5 TY395I.10-3NB 柴滤支架Cleamer clamp 1
6 C0708A 柴油滤清器 Frel filter assy 1
7 GB5782-86 螺栓M10×25 Bolt M10×25 1
8 GB859-87 垫圈10 Washer 10 1
9 TY395.15.6 滤清器喷油泵回油管总成 1
10 喷油泵总成 Fuel injection pump 1
11 TY395.2-7 喷油泵垫片 Fuel injection pump gasket 1
12 GB899-88 双头螺栓 AM8×25 Stud Bolt AM8×25 3
13 TY395.14.4 "Fuel pipe assy between fuel-tank transfer-pump and
injection-pump" 1
14 GB848-87 垫圈8 Washer8 3
15 GB859-87 垫圈8 Washer8 3
16 GB6170-86 螺母M8 Nut M8 3
17 TY395.15.5 输油泵滤清器回油管总成 1
18 TY395.15.3 二缸高压油管总成High pressure ipe of cylinder II 1
19 TY395.15.4 三缸高压油管总成High pressure ipe of cylinder III 1
20 TY395I.15.1-1 高压油管High pressure ipe of cylinder 3
21 TY395I.15.6-3 回油胶管150Return oil gule cannulation 2
22 TY395I.15.6-5 回油胶管320Return oil gule cannulation 1
23 TY395I.15.6-6 回油胶管180Return oil gule cannulation 1
Cooling System Assembly (Fig.8)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 GB5782-86 螺栓M8×45 Bolt M8×45 4
2 GB859-87 平垫圈8 Flat Washer8 7
3 TY395I.12-15 风扇Radiater Fan 1
4 HG4-401-74 风扇带13×8×1000 Fan Beet 13×8×1000 1
5 TY395I.12-18 风扇垫块Radiater Fan 1
6 GB6173-86 螺母M12 Nut M12 1
7 GB859-87 弹簧垫圈12 Spring Washer 1
8 GB97.1-85 平垫圈12 Flat Washer 1
9 TY295.12-5 皮带轮Pulley 1
10 TY295.13-1 节温器上盖 Upper cap 1
11 TY295IT.13-1 节温器上盖 Upper cap 1
12 TY295.13-7 小水胶管Small water tabe 1
13 TY295.13.3 卡箍总成φ33 Hoop assemblyφ33 2
14 295-14006 甩水圈Water thrower 1
15 TY295.12-13 水泵垫片Water pump washer 1
16 TY295I.13.5 节温器总成 Assembly 1
17 GB1152-76 油杯Oil cup 1
18 GB5782-86 螺栓M8×35 Bolt M8×35 1
19 GB1099-79 键5×16 Key 5×16 1
20 TY295.12-4 水泵轴Water pump shaft 1
21 TY295.12-1 水泵体Water pump assembly 1
22 TY495.12-7 下水管垫片Lower water tabe gasket 1
23 TY295.13-4 下水管Lower water tabe 1
24 GB5783-86 螺栓M8×25 Bolt M8×25 2
25 TY295.12-14 水泵座垫片Water pump seat washer 1
26 GB278-76 滚动轴承60203 Rolling bearing 60203 2
27 TY295.12-21 水泵座Water pump seat 1
28 TY295.12-12 轴承隔套Bearing sleeve 1
29 GB5783-86 螺栓M8×14 Bolt M8×14 1
30 295-14005 锁片Locking ring 1
31 GB97.1-85 垫片8 Washer 8 1
32 TY295.12-3 水泵叶轮Washer pump wheel 1
33 GB893.1-86 挡圈40 Circlip40 1
34 295-14100b 水封部件IIWater seal assembly II 1
35 TY295.12-9 水封弹簧座Water seal spring seat 2
36 TY295.12-8 水封弹簧 Water seal spring 1
37 TY295.12-7 橡胶水封Rubber water seal 1
38 TY295.12-9 水封弹簧座Water seal spring seat 2
39 295-14100a 水封部件I Water seal assembly I 1
40 TY295.13-3 节温器垫片 Temperature regulator gasket 1
41 TY295.13-2 节温器上盖垫片Temperature regulator over cap gasket 1
Lubricantion System Assembly (Fig.9)
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY395.5-1 机油泵上体Upper oil pump body 1
2 TY395.5-5 "机油泵上体垫片Upper oil pump body
gasket" 1
3 TY395.5.1-3 销Pin 1
4 TY395.5-4 机油泵下体Lower oil pump body 1
5 TY395.5-3 机油泵齿轮Oil pump gear 1
6 GB1098-79 键4×65×16 Key 4×65×16 1
7 GB894.1-86 挡圈14 Check ring 14 1
8 TY395.5.1-2 机油泵轴Oil pump shaft 1
9 TY395.7-2 油底壳垫片Oil sump gasket 1
10 GB119-86 销A5×14 PinA5×14 2
11 TY395.5.1-1 内转子Inner rotor 1
12 TY395.5-2 外转子Outer rotor 1
13 GB859-87 垫圈8 Washer 8 8
14 GB70-85 螺钉M8×55 Screw M8×55 3
15 GB5782-86 螺栓M10×65 Bolt M10×65 18
16 GB59-87 垫圈10 Washer 10 18
17 TY295I.7-7 油堵Stopper 2
18 TY295.7.1-2 吸滤器垫片Oil sucking and staining gasket 1
19 TY295I.7.1-3 密封圈sealing ring 1
20 TY395.7.1.1 "吸滤器焊合件Oil Sucking and Straining
Meldment" 1
21 GB5782-86 螺栓M8×22 Bolt M8×22 3
22 TY295I.7-2 放油螺塞Oil drain plug 1
23 TY295.7-3 放油螺塞垫圈Oil drain plug washer 1
24 TY395.7-1 油底壳Oil sump 1
25 J0810A 机油滤清器Oil filter 1
26 GB5782-86 螺栓M8×50 Bolt M8×50 1
27 GB5783-86 螺栓M8×25 Bolt M8×25 1
10. TY395B special directory lists 专用件明细
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY395I.1.1-1 气缸盖机械合件Cylinder head assembly 1
2 TY395B.2.1-1 气缸体Cylinder block 1
3 JD495B.2-7 气缸套Cylinder sleeve 3
4 JD495B.4.1-4 活塞Piston 3
5 JD495B.4.1-1 第一道气环Compression ring（1） 3
6 JD495B.4.1-2 第二道气环Compression ring（2） 3
7 JD495B.4.1.1 螺旋撑簧油环Oil scraper ring 3
11. TY3100B special directory lists专用件明细
序号Ser NO. 图号Parts NO. 名称Name of parts 数量Qty
1 TY3100I.1.1-1 气缸盖机械合件Cylinder head assembly 1
2 TY3100B.2.1-1 气缸体Cylinder block 1
3 JD4100B.2-7 气缸套Cylinder sleeve 3
4 JD4100B.4.1-4 活塞Piston 3
5 TY2100II.4.1-1 第一道气环Compression ring（1） 3
6 TY2100II.4.1-2 第二道气环Compression ring（2） 3
7 TY2100II.4.1.1 螺旋撑簧油环Oil scraper ring 3
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